Carel SD Specifications Page 4

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Installation & Maintenance Manual__________
4
Table of Contents
1. Receiving and Unpacking Equipment................................................................................................................ 6
2. Installation.......................................................................................................................................................... 7
3. Locating and Mounting...................................................................................................................................... 8
3.1 Water Supply................................................................................................................................................ 9
3.2 Drain Line................................................................................................................................................... 10
3.3 Gas connection .......................................................................................................................................... 10
3.4 Vent and Intake .......................................................................................................................................... 11
3.5 Installation of Duct Steam Distributors....................................................................................................... 12
3.6 Room Distribution Unit ............................................................................................................................... 13
3.7 Installation of the Condensate Return Hose .............................................................................................. 13
3.8 Installation of Steam Hoses ....................................................................................................................... 14
4. Connect Power Wiring ..................................................................................................................................... 15
5. Connect Control Wiring.................................................................................................................................... 16
5.1 Controls Placement.................................................................................................................................... 16
5.2 Connecting External Electrical Connections .............................................................................................. 17
5.3 Control Wiring............................................................................................................................................. 18
5.3.1 Control Wiring for C Type On/Off ........................................................................................................ 18
5.3.2 Control Wiring for P Type Proportional Modulating............................................................................. 18
5.3.4 Control Wiring for H Type Modulating With Humidity Display............................................................. 19
5.3.5 Alarm Contact...................................................................................................................................... 20
5.3.6 Dehumidification Contact..................................................................................................................... 20
5.3.7 Remote Terminal/Supervisor System.................................................................................................. 20
6. Electrical Schematics....................................................................................................................................... 21
7. Installation Checklist ........................................................................................................................................ 23
8. Start-Up and Shut-Down.................................................................................................................................. 24
8.1 Startup Sequence....................................................................................................................................... 24
8.2 Autotest ...................................................................................................................................................... 25
8.3 Bypassing the Autotest............................................................................................................................... 25
8.4 Adapting the Humidifier to Different Types of Supplied Gas...................................................................... 26
8.5 Setting the Gas Burner............................................................................................................................... 27
8.6 Forcing the Output for Burner Calibration ..................................................................................
................ 27
8.7 Preparing for the Analysis of the Vent Gas................................................................................................ 27
8.8 Calibrating the Burner at Maximum Capacity ............................................................................................ 28
8.9 Calibrating the Burner at Minimum Capacity ............................................................................................. 28
8.10 Shut-Down................................................................................................................................................ 29
9. Control of the Humidifier .................................................................................................................................. 30
9.1 Starting Sequence...................................................................................................................................... 30
9.2 Displaying Values on the Controller........................................................................................................... 31
9.3 Indication of an Alarm State ....................................................................................................................... 31
10. Reading and Programming the Parameters .................................................................................................. 32
10.1 Reading and Programming the Set Point................................................................................................. 32
10.2 Reading and Programming the Regulation Parameters .......................................................................... 33
10.3 Reading and Programming the Configuration Parameters...................................................................... 35
10.4 Validation of the Modified Parameters ..................................................................................................... 37
10.5 Resetting Factory Values (Default Values) .............................................................................................. 38
10.6 Resetting the Hour-Counter ..................................................................................................................... 38
10.7 Displaying and Modifying the Unit of Measure......................................................................................... 38
10.8 STANDARD FACTORY SETTINGS ....................................................................................................... 39
11. Maintenance .................................................................................................................................................. 40
11.1 Maintaining the Steam Generator ............................................................................................................ 40
11.2 Cleaning the Gas Burner.......................................................................................................................... 42
11.3 Checking the Ionization Current............................................................................................................... 43
11.4 Replacing Components............................................................................................................................ 43
11.4.1 Exchanger.......................................................................................................................................... 43
11.4.2 PTC Over-Temperature Sensor ........................................................................................................ 43
11.4.3 NTC Temperature Sensor ................................................................................................................. 43
11.4.4 Cooling Fan ....................................................................................................................................... 43
12. GaSteam Parts .............................................................................................................................................. 44
12.1 EXPLODED VIEW OF ENCLOSURE...................................................................................................... 44
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